LED TV
SERVICE MANUAL
CHASSIS : UJ13D
MODEL : 55UQ8000PSB
MODEL : 55UQ8050PSB
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL71916003 (2202-REV00)
Any reproduction, duplication, distribution (including by way of email, facsimile or other electronic means),
publication, modification, copying or transmission of this Service Manual is STRICTLY PROHIBITED unless you
have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual.
The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service
Manual.
Copyright © 2022 LG Electronics Inc. All rights reserved. Only training and service purposes.
CONTENTS
CONTENTS ............................................................................................... 2
SAFETY PRECAUTIONS ......................................................................... 3
SERVICING PRECAUTIONS..................................................................... 4
SPECIFICATION........................................................................................ 6
SOFTWARE UPDATE ............................................................................. 10
BLOCK DIAGRAM................................................................................... 12
EXPLODED VIEW ................................................................................... 13
ASSEMBLY / DISASSEMBLY GUIDE .................................................... 14
TROUBLE SHOOTING GUIDE ................................................. APPENDIX
-2- Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC Do not use a line Isolation Transformer during this check.
power line. Use a transformer of adequate power rating as this Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
protects the technician from accidents resulting in personal injury between a known good earth ground (Water Pipe, Conduit, etc.)
from electrical shocks. and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
It will also protect the receiver and it's components from being with 1000 ohms/volt or more sensitivity.
damaged by accidental shorts of the circuitry that may be Reverse plug the AC cord into the AC outlet and repeat AC voltage
inadvertently introduced during the service operation. measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
If any fuse (or Fusible Resistor) in this TV receiver is blown, 0.5 mA.
replace it with the specified. In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
When replacing a high wattage resistor (Oxide Metal Film Resistor, repaired before it is returned to the customer.
over 1 W), keep the resistor 10 mm away from PCB.
Leakage Current Hot Check circuit
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
-3- Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service 2. After removing an electrical assembly equipped with ES
manual and its supplements and addenda, read and follow the devices, place the assembly on a conductive surface such as
SAFETY PRECAUTIONS on page 3 of this publication. aluminum foil, to prevent electrostatic charge buildup or expo-
NOTE: If unforeseen circumstances create conflict between the sure of the assembly.
following servicing precautions and any of the safety precautions 3. Use only a grounded-tip soldering iron to solder or unsolder
on page 3 of this publication, always follow the safety precau- ES devices.
tions. Remember: Safety First. 4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classified as “anti-static” can generate
General Servicing Precautions electrical charges sufficient to damage ES devices.
1. Always unplug the receiver AC power cord from the AC power 5. Do not use freon-propelled chemicals. These can generate
source before; electrical charges sufficient to damage ES devices.
a. Removing or reinstalling any component, circuit board 6. Do not remove a replacement ES device from its protective
module or any other receiver assembly. package until immediately before you are ready to install it.
b. Disconnecting or reconnecting any receiver electrical plug (Most replacement ES devices are packaged with leads elec-
or other electrical connection. trically shorted together by conductive foam, aluminum foil or
c. Connecting a test substitute in parallel with an electrolytic comparable conductive material).
capacitor in the receiver. 7. Immediately before removing the protective material from the
CAUTION: A wrong part substitution or incorrect polarity leads of a replacement ES device, touch the protective mate-
installation of electrolytic capacitors may result in an explo- rial to the chassis or circuit assembly into which the device will
sion hazard. be installed.
2. Test high voltage only by measuring it with an appropriate high CAUTION: Be sure no power is applied to the chassis or cir-
voltage meter or other voltage measuring device (DVM, FET- cuit, and observe all other safety precautions.
VOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged replace-
Do not test high voltage by "drawing an arc". ment ES devices. (Otherwise harmless motion such as the
3. Do not spray chemicals on or near this receiver or any of its brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity suf-
4. Unless specified otherwise in this service manual, clean ficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10 % (by volume) Acetone and 90 % 1. Use a grounded-tip, low-wattage soldering iron and appropri-
(by volume) isopropyl alcohol (90 % - 99 % strength) ate tip size and shape that will maintain tip temperature within
CAUTION: This is a flammable mixture. the range or 500 °F to 600 °F.
Unless specified otherwise in this service manual, lubrication 2. Use an appropriate gauge of RMA resin-core solder composed
of contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks Do not use freon-propelled spray-on cleaners.
are correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500 °F to 600 °F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500 °F to 600 °F)
Some semiconductor (solid-state) devices can be damaged eas- b. First, hold the soldering iron tip and solder the strand
ily by static electricity. Such components commonly are called against the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors component lead and the printed circuit foil, and hold it there
and semiconductor “chip” components. The following techniques only until the solder flows onto and around both the compo-
should be used to help reduce the incidence of component dam- nent lead and the foil.
age caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. Alter- splashed solder with a small wire-bristle brush.
natively, obtain and wear a commercially available discharg-
ing wrist strap device, which should be removed to prevent
potential shock reasons prior to applying power to the unit
under test.
-4- Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
IC Remove/Replacement 3. Solder the connections.
Some chassis circuit boards have slotted holes (oblong) through CAUTION: Maintain original spacing between the replaced
which the IC leads are inserted and then bent flat against the cir- component and adjacent components and the circuit board to
cuit foil. When holes are the slotted type, the following technique prevent excessive component temperatures.
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique Circuit Board Foil Repair
as outlined in paragraphs 5 and 6 above. Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
Removal board causing the foil to separate from or "lift-off" the board. The
1. Desolder and straighten each IC lead in one operation by following guidelines and procedures should be followed when-
gently prying up on the lead with the soldering iron tip as the ever this condition is encountered.
solder melts.
2. Draw away the melted solder with an anti-static suction-type At IC Connections
solder removal device (or with solder braid) before removing To repair a defective copper pattern at IC connections use the
the IC. following procedure to install a jumper wire on the copper pattern
Replacement side of the circuit board. (Use this technique only on IC connec-
1. Carefully insert the replacement IC in the circuit board. tions).
2. Carefully bend each IC lead against the circuit foil pad and
solder it. 1. Carefully remove the damaged copper pattern with a sharp
3. Clean the soldered areas with a small wire-bristle brush. knife. (Remove only as much copper as absolutely necessary).
(It is not necessary to reapply acrylic coating to the areas). 2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
"Small-Signal" Discrete Transistor 3. Bend a small "U" in one end of a small gauge jumper wire and
Removal/Replacement carefully crimp it around the IC pin. Solder the IC connection.
1. Remove the defective transistor by clipping its leads as close 4. Route the jumper wire along the path of the out-away copper
as possible to the component body. pattern and let it overlap the previously scraped end of the
2. Bend into a "U" shape the end of each of three leads remain- good copper pattern. Solder the overlapped area and clip off
ing on the circuit board. any excess jumper wire.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding At Other Connections
leads extending from the circuit board and crimp the "U" with Use the following technique to repair the defective copper pattern
long nose pliers to insure metal to metal contact then solder at connections other than IC Pins. This technique involves the
each connection. installation of a jumper wire on the component side of the circuit
board.
Power Output, Transistor Device
Removal/Replacement 1. Remove the defective copper pattern with a sharp knife.
1. Heat and remove all solder from around the transistor leads. Remove at least 1/4 inch of copper, to ensure that a hazardous
2. Remove the heat sink mounting screw (if so equipped). condition will not exist if the jumper wire opens.
3. Carefully remove the transistor from the heat sink of the circuit 2. Trace along the copper pattern from both sides of the pattern
board. break and locate the nearest component that is directly con-
4. Insert new transistor in the circuit board. nected to the affected copper pattern.
5. Solder each transistor lead, and clip off excess lead. 3. Connect insulated 20-gauge jumper wire from the lead of the
6. Replace heat sink. nearest component on one side of the pattern break to the
lead of the nearest component on the other side.
Diode Removal/Replacement Carefully crimp and solder the connections.
1. Remove defective diode by clipping its leads as close as pos- CAUTION: Be sure the insulated jumper wire is dressed so the
sible to diode body. it does not touch components or sharp edges.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and
if necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
-5- Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.
1. Application range 3. Test method
This specification is applied to the LED TV used UJ13D (1) Performance: LGE TV test method followed
chassis. (2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC
2. Test condition
Each part is tested as below without special appointment.
(1) Temperature: 25 °C ± 5 °C, CST: 40 °C ± 2 °C
(2) Relative Humidity: 65 % ± 10 %
(3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz)
* Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment.
4. General Specification
No Item Specification Remark
1 Market Brazil / South&Central AMERICA
2 Broadcasting system Digital : SBTVD
Digital : DVB-T, DVB-T2
3 Available Channel BAND NTSC
VHF 2 ~ 13
UHF 14 ~ 69
DTV 2 ~ 69
CATV 1 ~ 135
4 Receiving system Digital : ISDB-T
Analog :NTSC-M/PAL-N/PAL-M
5 HDMI Input HDMI 1 PC / DTV Format Support 6Gbps
HDMI 2 PC / DTV Format Support 6Gbps, Support ARC
HDMI 3 PC / DTV Format Support 6Gbps, Support ARC
HDMI 4 PC / DTV Format Support 6Gbps
6 Audio out SPDIF out Rear
7 USB Input(3EA) EMF, DivX HD, For SVC (download) JPEG, MP3, DivX HD
-6- Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
5. External Input Support Format
5.1. HDMI Input (PC/DTV)
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed Remarks
PC
1 640*350 31.46 70.09 25.17 EGA
2 720*400 31.46 70.08 28.32 DOS
3 640*480 31.46 59.94 25.17 VESA(VGA)
4 800*600 37.87 60.31 40 VESA(SVGA)
5 1024*768 48.36 60 65 VESA(XGA)
6 1360*768 47.71 60.01 84.75 VESA(WXGA)
7 1152*864 54.34 60.05 80 VESA
8 1280*1024 63.98 60.02 109 SXGA Support to HDMI-PC,
Not Support for FHD.
9 1920*1080 67.5 60 158.4 WUXGA(Reduced
Blanking)
10 1920*1080 134.86 119.88 296.7 UDTV 2160P Not Support for FHD.
11 1920*1080 135 120 297 UDTV 2160P Not Support for FHD
12 3840*2160 53.95 23.98 296.7 UDTV 2160P Not Support for FHD
13 3840*2160 54 24 297 UDTV 2160P Not Support for FHD
14 3840*2160 56.25 25 297 UDTV 2160P Not Support for FHD
15 3840*2160 61.43 29.97 296.7 UDTV 2160P Not Support for FHD
16 3840*2160 67.5 30 297 UDTV 2160P Not Support for FHD
17 3840*2160 112.5 50 594 UDTV 2160P Not Support for FHD
18 3840*2160 134.86 59.94 593.4 UDTV 2160P Not Support for FHD
19 3840*2160 135 60 594 UDTV 2160P Not Support for FHD
20 4096*2160 53.95 23.98 296.7 UDTV 2160P Not Support for FHD
21 4096*2160 54 24 297 UDTV 2160P Not Support for FHD
22 4096*2160 56.25 25 297 UDTV 2160P Not Support for FHD
23 4096*2160 61.43 29.97 296.7 UDTV 2160P Not Support for FHD
24 4096*2160 67.5 30 297 UDTV 2160P Not Support for FHD
25 4096*2160 112.5 50 594 UDTV 2160P Not Support for FHD
26 4096*2160 134.86 59.94 593.4 UDTV 2160P Not Support for FHD
27 4096*2160 135 60 594 UDTV 2160P (UHD 60Hz models only),
Support only when UHD
DeepColor is On
28 2560*1440 88.78 59.95 241.5 3K (UHD, 8K 120Hz models
29 2560*1440 182.99 119.99 497.7 3K only), Support only when
UHD DeepColor is On
-7- Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed Remarks
DTV
1 640*480 31.46 59.94 25.12 SDTV 480P
2 640*480 31.5 60 25.12 SDTV 480P
3 720*480 31.47 59.94 27 SDTV 480P
4 720*480 31.5 60 27.02 SDTV 480P
5 720*576 31.25 50 27 SDTV 576P
6 1280*720 44.96 59.94 74.17 HDTV 720P
7 1280*720 45 60 74.25 HDTV 720P
8 1280*720 37.5 50 74.25 HDTV 720P
9 1920*1080 28.12 50 74.25 HDTV 1080I
10 1920*1080 33.72 59.94 74.17 HDTV 1080I
11 1920*1080 33.75 60 74.25 HDTV 1080I
12 1920*1080 26.97 23.97 63.29 HDTV 1080P
13 1920*1080 27 24 63.36 HDTV 1080P
14 1920*1080 33.71 29.97 79.12 HDTV 1080P
15 1920*1080 33.75 30 79.2 HDTV 1080P
16 1920*1080 56.25 50 148.5 HDTV 1080P
17 1920*1080 67.43 59.94 148.35 HDTV 1080P
18 1920*1080 67.5 60 148.5 HDTV 1080P
19 1920*1080 112.5 100 297 UDTV 2160P Not Support for FHD.
20 1920*1080 134.86 119.88 296.7 UDTV 2160P Not Support for FHD.
21 1920*1080 135 120 297 UDTV 2160P Not Support for FHD.
22 3840*2160 53.95 23.98 296.7 UDTV 2160P Not Support for FHD.
23 3840*2160 54 24 297 UDTV 2160P Not Support for FHD.
24 3840*2160 56.25 25 297 UDTV 2160P Not Support for FHD.
25 3840*2160 61.43 29.97 296.7 UDTV 2160P Not Support for FHD.
26 3840*2160 67.5 30 297 UDTV 2160P Not Support for FHD.
27 3840*2160 112.5 50 594 UDTV 2160P Not Support for FHD.
28 3840*2160 134.86 59.94 593.4 UDTV 2160P Not Support for FHD.
29 3840*2160 135 60 594 UDTV 2160P Not Support for FHD.
30 3840*2160 225 100 1188 UDTV 2160P 4K120 model (LM21U
31 3840*2160 269.73 119.88 1186.8 UDTV 2160P HDMI port, O20N) or 8K
model
32 3840*2160 270 120 1188 UDTV 2160P
33 4096*2160 53.95 23.98 296.7 UDTV 2160P Not Support for FHD.
34 4096*2160 54 24 297 UDTV 2160P Not Support for FHD.
35 4096*2160 56.25 25 297 UDTV 2160P Not Support for FHD.
36 4096*2160 61.43 29.97 296.7 UDTV 2160P Not Support for FHD.
37 4096*2160 67.5 30 297 UDTV 2160P Not Support for FHD.
38 4096*2160 112.5 50 594 UDTV 2160P Not Support for FHD.
39 4096*2160 134.86 59.94 593.4 UDTV 2160P Not Support for FHD.
40 4096*2160 135 60 594 UDTV 2160P Not Support for FHD.
-8- Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed Remarks
DTV
41 4096*2160 225 100 1188 UDTV 2160P 4K120 model (LM21U
42 4096*2160 269.73 119.88 1186.8 UDTV 2160P HDMI port, O20N) or 8K
model
43 4096*2160 270 120 1188 UDTV 2160P
44 7680*4320 107.89 23.98 1188 8K 8K Model Only.
45 7680*4320 108 24 1188 8K 8K Model Only.
46 7680*4320 110 25 1188 8K 8K Model Only.
47 7680*4320 131.87 29.97 1188 8K 8K Model Only.
48 7680*4320 132 30 1188 8K 8K Model Only.
49 7680*4320 220 50 2376 8K 8K Model Only.
50 7680*4320 263.74 59.94 2376 8K 8K Model Only.
51 7680*4320 264 60 2376 8K 8K Model Only.
-9- Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
SOFTWARE UPDATE
1. USB DOWNLOAD 2. NSU DOWNLOAD
(1) Plug in the USB to the TV (This Function is needed to connect to the internet.)
(2) If there are update-able files in the USB, the TV would ask
that the user want to process the SW upper version update. Case 1) Auto Update On
(1) G o to Menu → All Settings → Support → Software
Update, then check Auto update is turned on.
(3) Click “Yes” button : Start Update
(2) After the update complete, the user can check a pop-up
below the picture, which indicated update is complete and
the new version will be applied after the TV turn off and on.
(4) Click “Check Now” : Go to SW Update menu for monitoring
(5) TV has been starting SW update
(3) If the user want to check the process of updating
[Menu → All Settings → Support → Software Update]
(6) After finishing the update, it will show a pop-up below the
picture.
.
(7) Click “Yes” : Tv will be turn off and on itself
- 10 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
(4) If it needs to cancel the update, click “cancel update” button (4) If the user started the update, the TV shows a pop-up
below the picture.
(5) [“No”] : update continue
[“Yes”] : update cancel
(5) [CHECK NOW] : Just start the update
[Close] : Close the pop-up
Case 2) N
OT Allow Automatic Updates Toggle Item
(1) Go to Menu → All Settings → Support → Software Update
(2) If it found upper version SW than the TV SW version, TV
would show a pop-up like below the picture.
“The latest version of the SW is available for your TV. Do
you want to update now”
(3) [Yes] : update starts.
[No] : Close the pop-up, check out later
- 11 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
0.96V 1.5V 3.3V 5V
0.96V 3.5V_ST 13V 13V 5V
13V 1.5V 3.3V
Core&CP Normal
DDR Normal X_TAL
U
27MHz
0.95V 1.5V 3.3V 1V 1.8V 3.5V_ST
1V 1.8V 3.5V_ST 5V
3.3V 3.5V
3.5V_ST 1.0V 13V P_TS_IN
1.8V ST_B DDR3 2133 x16
Eth 48bit P_TS_OUT CI Slot
Y (512MB X 3EA)
13V
EPI block 13V(PANEL_VCC) 13V(PANEL_VCC) 3.5V_ST
Sub Main I2C_5 NVRAM (256Kb)
PMIC PMIC GST/MCLK/GCLK/EO/I2C 6
MICOM eMMC 3.3V
eMMC (8GB)
CLK/DATA/STRB
5V 1.8V
Vx1 / EPI/ CEDS
EPI 60P (65”:8 lane, 55”↓:6lane), CEDS 68P
USB1 (2.0)
FCIC SPI/ I2C 3 OCP
Vx1 51P (8 lane) Main IC USB2 (2.0) From
- 12 -
HDMI1(2.0) Power
To 13V 3.3V
I2S Out HDMI2(ARC)
Panel MAIN Audio AMP B/D
I2C 0 HDMI3(2.0)
USB_WIFI
IF
IQ (+/-), IP(+/-) IF (+/-)
BLOCK DIAGRAM
IF_S
Copyright ©
3.3V
tuner
TS
Signal flow
TUNER TUNER
SPDIF OUT
USB_WIFI
ETHERNET
CVBS/YPbPr
I2C 1/2
H-
Supplied Voltage
(S,S2) (T2/C/A)
3.5V_ST I2C 2
In/output Voltage
LNB 13V
AMP
Air/
T2/C/S/S2 H-NIM
DVB-S
MAX323
3.5V_ST Cable
Only for training and service purposes.
IR / KEY LAN
H/P
SPDIF
RS-232
To WIFI/BT
Sub
AV/COMP
Assy Combo
Area OPT
LG Electronics Inc. All rights reserved.
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
901
400
120
902
800
HW1
121
540
570
HP1
HS1
700
500
LV2
530
A10
LV1
820
200A
AR2
ARC1
AR1
200
200PA
- 13 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
ASSEMBLY / DISASSEMBLY GUIDE (SET)
■ Disassemble
1. After Screw & Holder Disassemble, please remove Cover Assy., Rear from Module.
(1) Remove the screw.
Latch 10 Points
3
2 Screw 10EA(M3*5.5)
Screw 2EA(P4*10)
- 14 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
(2) Remove Latch(Holder)
It is easy to pull it to put your An illustrative
finger in the groove. photograph
* Remove both the right side latch and left side latch.
Hold the Right(Left) bottom handle and lift the B/C.
At the same time, gently pushing the push points.
(Separate the B/C from bottom to top direction)
(first lower side, and then the upper side.)
* If push with strong force from left side, Side Latch will break.
Step1) Lower Right(Left) Side
PUSH
Latch
Push
PULL
Pull
- 15 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Step2) Upper Right(Left) Side
Latch
PUSH
Push
PULL
Pull
* After holding the mark(O)and lift the bottom of the B/C, push the B/C in the upward direction .
* Caution : Latch can be separated on the top position, don’t pull it hard for upward. Latch can be have damage.
Must be refer to disassembly Video
- 16 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
2. Detach Tape.
None Use
1
3. After Screw Disassemble, please remove IR&WIFI bracket and Harness.
2 Screw 1EA(M3*5.5)
4. Remove all sort of cable
- 17 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
5. After Screw Disassemble, remove POWER / MAIN PCB.
3 Screw 9EA(M3*5.5)
*SCREW TORQUE
NO3 SCREW : 5 ~ 7Kgf.cm
6. Remove Speaker.
- 18 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
7. After Screw Disassemble, remove the Vesa SUPPORTER and 2Pole Supporter.
2 Screw 4EA(M3*5.5)
*SCREW TORQUE
NO2 SCREW : 5 ~ 7Kgf.cm
NO4 SCREW : 8 ~ 12Kgf.cm
None Use
8. Remove Insulator
- 19 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
■ Assemble
1. Attach the INSULATOR.
2. Assemble/Fix the Vesa SUPPORTER.
ⓑ
2 Screw 4EA(M3*5.5)
Assemble the screw
after insert ⓐ→ⓑ
*SCREW TORQUE
NO2 SCREW : 5 ~ 7Kgf.cm
ⓐ
None Use
- 20 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
3. Assemble SPEAKER.
Press the edge of mark
rubbing it using palm to insert
Rubber
None Use
4. Assemble/Fix the POWER / MAIN PCB.
3 Screw 9EA(M3*5.5)
*SCREW TORQUE
NO3 SCREW : 5 ~ 7Kgf.cm
5. Insert the HARNESS
1.Insert the HARNESS
1) MAIN P9101 -> MODULE “A”
2) MAIN P9100 -> MODULE “B”
3) MODULE “C” -> POWER P801
4) MAIN P1000 -> POWER P201
5) MAIN P5300 -> SPEAKER “D”
SPEAKER “E”
- 21 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
6. Assemble /Fix the IR&WIFI BRACKET and HARNESS
2 Screw 1EA(M3*5.5)
*SCREW TORQUE
NO2 SCREW : 5 ~ 7Kgf.cm
* Insert the HARNESS
1)BRACKET HARNESS -> MAIN P4000
Guide Hole
P4000 2
Guide Hole
7. Arrange the harness[Attach the Tape]
1
2
None Use
- 22 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
8. Assemble/Fix the COVER Assy., REAR
Press the edge of mark rubbing it using palm to insert CLIP. 2 Screw 10EA(M3*5.5)
Screw 2EA(P4*10)
*SCREW TORQUE
NO2, 3 SCREW : 5 ~ 7Kgf.cm
W hen assemble the rear cover, cover from upper side or cover horizontally.
- 23 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
ASSEMBLY / DISASSEMBLY GUIDE (MODULE)
■ LCM Service Assembly / Disassembly Guide
(1) LCM status
- Panel face on flat surface LCM located to floor (such as a table where the entire outside of C/Top can be supported)
(2) Disassemble SPCB Cover shield screws 5ea. (Use General Screw Driver)
(3) Disassemble the screw, and then move each SPCB cover field L/R upward to disassemble it.
- 24 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
(4) Loosen the Guide Panel tightening screw.(Guide Panel Back 3-sided)
- Screw Spec : M3*5.0mm Tapping Screw(BLACK)
- Location : Up(5ea)/Left(3ea)/Right(3ea)
- Driver : Normal size screw TIP Driver is available.
UP
LEFT
RIGHT
Guide Panel Back Screw point
(5) Disassemble 7screws on the lower side of the C/top.
- Screw Spec: M3*8 (Silver)
- Driver : Normal size screw TIP Driver is available.
- 25 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
(6) Disassemble Panel SPCB L/R from the SPCB Holder.
- Grasp the top side of the SPCB and pull it to release the top side hook of the holder, and then disassemble the SPCB from the
bottom side of the hook of the holder.
(7) Reverse LCM.
- Must be worked more than two people, one on the left and one on the right side with both hands reverse 180 degrees.
(Case Top down Screw already released, so be caution Case top down falling when Reverse LCM)
(8) Case Top Down release
- Disassembly horizontally side direction
- 26 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
(9) Release sequence : Right UP Corner Hook → UP Hook → Left UP Corner Hook → Left Hook → Right Hook → Left Down(From
outside to Inner) → Right Down ( From outside to Inner)
Left up corner Left Right
UP
Right up corner
2 1
4 3
1 2 5
3 4 6
5 6
Reverse SPCB and attach SPCB with Use Straight Driver W ith W orking sequence :
Tape on Panel , for preventing SPCB W orking sequence : from 1(Outside) to 6 (Inner)
releasing Guide Panel Hook Hook release ( Left down) from 1(Outside) to 6 (Inner)
Damage while down side Hook release Hook release (Right down)
Hook
After Releasing Guide Panel all rounded hook,
Remove Guide Panel-Board assy with UP Direction
UP : 8ea
Left : 5ea Right : 5ea
Down : 12ea
- 27 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
(10) Disassemble Sheet (1 sheet) and Diffuser Plate.
- Remove 1 sheets and one Diffuser Plate by lifting them at the same time.
- Assembly direction is divided by the chamfer shape of the Sheets/Diffuser Plate on the front left down side of SET. (other than
that, the corners are Rounded)
Sheet 1ea+ Diffuser Plate: Chamfer Sheet: Chamfer
Diffuser Plate1ea
SET Front direction
Left down
Chamfer
(11) Disassembly of 16 Support Diffuser Plates.
- Rotate the Support DP counterclockwise 45 degrees to align it to the assembly hole and lift it upwards to disassemble. (Total 16
EA)
(12) Disassemble the Reflector Sheet.
- As the reflector hole is fixed to the lens, disassemble the reflector by release the the fixation of lens from the end on the right.
a fixed part
a fixed part
- 28 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
(13) Release the Led array connector.
- Press the left/right locking part of the wire connector at the same time and lift it up and release it. (Total 7 EA)
Locking part
(14) Disassemble the Led Array and Attach the New Led Array.
- Disassemble the Led Array Bar (Led Array and Cover Bottom are fixed with two-sided tape, so use appropriate force to cover
the Led Array.
Take it off and attach a new Led Array.
(15) Assembly of the Led array connector- Attach the connector on the wire ass’y by pushing it upward and downward.
(16) Attach the reflector sheet.
- Check Down side Sheet hanger position.
Check Down side Sheet
hanger position
- 29 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
(17) Position the Reflector sheet
- Align the reflector with the reflector guide hole at 6ea locations on the center/bottom of the reflector and assemble two support
plates first.
(18-1) Fixing the Reflector Lens Hole
- Tighten the reflector hole to the lens in order of No. 1 → 2 → 3 → 4 in the figure below. (Use Card or nail to insert the reflector
sheet into the bottom of the lens.)
It is recommended to push the reflector sheet into the bottom of the lens using tools such as a card, as it may be difficult to
tighten when using nails
4 3 2 1 2 3 4 Using tools Using nails
(18-2) Assembly of 16 Support Diffuser Plates
- Insert the Support DP into the Support DP Hole on the Cover Bottom and rotate it clockwise 45 degrees (total 16ea), After
assembly, the Support DP is vertical Position to the LCM.
(19) Assembly of Sheet (1 sheets) and Diffuser Plate
- Place 1 sheets + 1 Diffuser Plate on top of Cover Bottom
- Assemble the sheet shape (Chamfer) on the front left side of the SET.
Diffuser Plate: Chamfer Sheet: Chamfer
Sheet 1ea+
Diffuser Plate1ea
SET Front position
The Left down
Chamfer
- 30 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
▪ Precautions: Check that the sheet hanging hole on the upper/lower/left/right outer is properly seated on the cover Bottom Sheet
hanging.
OK NO
(20) Assembly the Guide Panel
- Press the guide panel 4 side down in the upper and lower direction in line with the cover Bottom face to tighten it, and then
tighten it in order of 2 and 3.
- Check Hook fastening. (Gap of Sheet and guide panel)
1 4 1
3 3
1 2 1
(21) Case Top Down assembly
- Insert Side direction.
(22) C/Top Lower side Screw 9ea assemble
- Screw Spec: M3*8 (Silver)
- Driver : M3 Screw Module Driver available.
* Caution : While Screw assembly, be care SPCB COF damage from driver Tip.
- 31 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
(23) Reverse LCM.
- Must be worked more than 2 people, one on the left and one on the right side with both hands reverse 180 degrees.
(24) Assemble the Panel SPCB L/R to the SPCB Holder.
- First, enter the upper part of the holder and then press the lower part of the holder to tighten the SPCB.
1
2
(25) Assembly the Guide Panel tightening screw.(Guide Panel Back 3-sided)
- Screw Spec : M3*5.0mm Tapping Screw(BLACK)
- Location : Up(5ea)/Left(3ea)/Right(3ea)
- Driver : Normal size screw TIP Driver is available.
UP
LEFT
RIGHT
Guide Panel Back Screw point
- 32 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
(26) Assembly SPCB Cover shield to Cover Bottom.
(27) Assemble SPCB Cover shield screws 5ea. (Use M3 Screw module Driver)
M3 Screw 5ea
FINISH
- 33 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
■ LED Array disassemble
Pull to the
upside
Connector(CNT) double tape
(1) Disassemble the CNT form LED Array.
(2) Separate the LED Array from Cover Bottom.
(3) Remove the double tape form Cover Bottom.
* After removing LED array once, You should not use it again.
■ LED Array assemble
Step 1. Attach the Double Tape.
handler
(1) Attach the double tape to the round hole on Cover Bottom embo.
(2) Remove the protect film of Double Tape with taking off the handler.
* Required LED Array Quantity : 7 EA
Step 2. Attach the LED Array on the double tape.
Round hole NG OK
(1) Attach LED Array to the round hole on Cover Bottom embo.
(2) Press LED Array on the surface of Cover Bottom.
(3) Connect the CNT to the LED Array.
* Finish the Attached LED Array (7ea)
- 34 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
TROUBLE SHOOTING GUIDE
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Contents of Standard Repair Process
No. Error symptom (High category) Error symptom (Mid category) Page Remarks
1 No video/Normal audio 1
2 No video/No audio 2
3 A. Video error Picture broken/ Freezing 3
4 Color error 4
Vertical/Horizontal bar, residual image, light
5 5
spot, external device color error
6 No power 6
B. Power error Off when on, off while viewing, power auto
7 7-8
on/off
8 No audio/Normal video 9
C. Audio error
9 Wrecked audio/discontinuation/noise 10
10 Remote control & Local switch checking 11
11 MR22 operating checking 12
D. Function error
12 Wifi operating checking 13
13 External device recognition error 14
14 E. Noise Circuit noise, mechanical noise 15
15 F. Exterior error Exterior defect 16
First of all, Check whether there is SVC Bulletin in GSCS System for these model.
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error A. Video error date
symptom
No video/ Normal audio Revised date
First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D↔ Power B/D, LVDS or EPI or CEDS Cable, Speaker Cable, IR B/D Cable,,,)
☞A1 ☞A9
No video Normal Y Check Back Light Y Check Power Y Replace T-con/Main
On Normal
Normal audio audio On with naked eye Board Board or module
voltage
13.2V etc.
N N N
Move to No
☞A18 Check Power Board 13.2V output Repair Power
video/No audio Board or parts
Normal Y Replace Inverter
voltage or module
N End
Repair Power
Board or parts
※Precaution ☞A4 & A2
Always check & record S/W Version and White
Replace Main Board Re-enter White Balance value
Balance value before replacing the Main Board
1
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error A. Video error date
symptom
No video/ No audio Revised date
☞A18
No Video/ Check various Check and
Normal Y
No audio voltages of Power replace
Board (13.2V…) voltage?
MAIN B/D
N End
Replace Power
Board and repair
parts
2
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error A. Video error date
symptom
Picture broken/ Freezing Revised date
. By using Digital signal level meter
☞ A3
. By using Diagnostics menu on OSD
Check RF Signal level ( Advanced→ Channels→ Channel Tuning→ Manual Tuning → Check the Signal )
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)
Check whether other equipments have problem or not.
Normal Y
(By connecting RF Cable at other equipment)
Signal?
→ DVD Player ,Set-Top-Box, Different maker TV etc.`
N
☞ A4
Check RF Cable N
Normal Y Check SVC Check Tuner Y
Connection Close
1. Reconnection Picture? S/W Version Bulletin? soldering
2. Install Booster
Y
N N
S/W Upgrade
Normal N Contact with signal distributor
Picture? or broadcaster (Cable or Air)
Normal N
Y Picture? Replace
Main B/D
Y
Close
Close
3
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error A. Video error date
symptom
Color error Revised date
☞ A7
☞A6 ※ Check and
replace Link
Check color by input
Y Cable Y Y
-External Input Color Color Color
(EPI or Vx1 Replace Main B/D Replace module
-AV error? error? error?
Cable) and
-HDMI
N contact N N
condition
Check error End
color input
mode
☞A28
External Input/ Check external External Y
Check Test pattern Component device and device/ Cable Replace Main/T-con B/D
error cable normal
N
Request repair
for external
device/cable
N
Check external External Y
HDMI
device and device/ Cable Replace Main/T-con B/D
error
cable normal
4
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error A. Video error date
symptom Vertical / Horizontal bar, residual image,
light spot, external device color error Revised date
Vertical/Horizontal bar, residual image, light spot Replace
Module
☞A6 ☞ A7 N
Check
Check color condition by input external Check and
Screen Y Y Screen N Screen
-External Input device Normal? replace Link Replace Main/T-con B/D
normal? normal? normal?
-HDMI connection Cable
condition For LGD panel
N Y Y
N
Replace Main B/D
Replace Request repair End End
☞A28 module for external
For other panel
device
Check Test pattern
External device screen error-Color error
Check screen
N condition by input External Connect other external
Check
Check S/W Version -External Input Input device and cable
version
-Component error (Check normal operation of Screen N Replace
-HDMI/DVI External Input, Component, normal? Main/T-con
Y RGB and HDMI/DVI by B/D
Component connecting Jig, pattern
error Y
S/W Upgrade Generator ,Set-top Box etc.
Request repair for
external device
Y
Connect other external
Normal N
device and cable N Replace
screen? HDMI/ (Check normal operation of Screen
Main /T-con
DVI External Input, Component, normal?
B/D
Y RGB and HDMI/DVI by
connecting Jig, pattern
Generator ,Set-top Box etc.
End
5
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error B. Power error date
symptom
No power Revised date
☞A17 ☞A18
DC Power on Replace
Power Y Normal N Check Power Y
Check LED by pressing Power Key OK? Power
LED On? operation? On ‘”High”
On Remote control B/D
. Stand-By: Red or Turn On
N Y
. Operating: Turn Off
Check Power cord Replace Main B/D
was inserted properly
☞A18
Measure voltage of each output of Power B/D
N
Normal?
Y Y Y
Normal
Replace Main B/D
voltage?
Normal
Close Check ST-BY 7.8V
Y
voltage? N
☞A18 Replace Power B/D
N
Replace Power
B/D
6
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error B. Power error date
symptom
Off when on, off while viewing, power auto on/off Revised date
Check outlet
N CPU Y
Check A/C cord Error? Replace Main B/D Normal? End
Abnormal
N
Check for all 2- phase
Y Abnormal Replace Power B/D
power out
1
Fix A/C cord & Outlet
and check each 2
phase out
7
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error B. Power error date
symptom
Off when on, off while viewing, power auto on/off Revised date
* Please refer to the all cases which can be displayed on power off mode.
Power Off list Explanation Action contents
Power off when TV is not turned off during a certain time
KEYTIMEOUT RESULT : micom force to trigger TV power off. Check & Change Main B/D
CONDITION : When pressing power key while power on/off status, CPU does not response within 8 seconds
Almost the same as Power Off by KEYTIMEOUT. If there is no vaild communication
Bet ween CPU and MICOM for more than 5 seconds, the MICOM switcheds off PSU and
1SEC Power OFF Check & Change Main B/D
Records. Power off by 1SEC Power off. In this case, we don’t have information where the
malfunction exactly occurred. But in in indicates that CPU had stopped and rebooted.
In case of AC Off (It is normal when the power cord is unplugged.) Normal
ACDET
If there are many ACDETs connected, Power Board is defective Check & Change Power B/D
CPUABNORMAL If the CPU attempts to reset in case of abnormal operation and Shut Down in case of failure. Check & Change Main B/D
Power off when receiving no ack.
NO POLING RESULT : TV power off/on (Reboot) Check & Change Main B/D
CONDITION : There is no I2C response from CPU for 15 seconds.
CPUCMD Power off by main SoC command. Check & Change Main B/D
Power off by module error (OLED)
INV_ERROR Check & Change OLED Module
CONDITION : OLED Module send signal to micom
ONRF_FAIL RESULT : Reboot, CONDITION : OLED module compensation is running but fails. Check & Change OLED Module
PNWASHFAIL Power off by panel noise wash function fail case. Check & Change OLED Module
RESET When Micom is reset by AC Off
KEY Power off by Local key
OFFTIMER Power off by Off timer
SLEEPTIMER Power off by sleep timer
NOSIG Power off by No Signal
FANSTOP Power off by FAN operation stopped
INSTOP Power off by Instop Key
Normal Case
AUTO OFF Power off by auto off function
RESREC Power off by reserved recording
RECEND Power off when recording stops
SWDOWN Reboot by SW down load function
UNKNOWN No meaning (same as initial value)
COMP_END OLED threshold voltage degradation(Compensation) completes.
PNWASHDONE Power off by panel noise wash function complited. (OLED)
8
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error C. Audio error date
symptom
No audio/ Normal video Revised date
☞A21 ☞A22+A18
Check user N Check audio 13.2V Y
No audio Normal
menu > Off of Power Board
Screen normal voltage
Speaker off
Y N
Cancel OFF Replace Power Board and repair parts
Check N
Disconnection Replace MAIN Board End
Speaker
disconnection
Y
Replace Speaker
9
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error C. Audio error date
symptom
Wrecked audio/ discontinuation/noise Revised date
→ abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio
Wrecked audio/
☞A22+A18
Check and replace
Discontinuation/ Check audio
speaker and
Noise for B+ Voltage (13.2V)
connector
Check input all audio
signal Y
Signal
-RF
normal? Wrecked audio/ Y
-External Input Normal
signal Discontinuation/
N Replace Main B/D voltage?
Noise only
for D-TV
N
Wrecked audio/
Discontinuation/
Replace Power B/D
Noise only
for Analog
(When RF signal is not
received)
Request repair to external Wrecked audio/ Replace Main B/D End
cable/ANT provider Discontinuation/
Noise only
for External Input
(In case of N
External Input Connect and check Normal
signal error) other external audio?
Check and fix device
external device Y
Check and fix external device
10
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error D. Function error date
symptom
Remote control & Local switch checking Revised date
1. Remote control(R/C) operating error Replace
Main B/D
☞A22 ☞A22 ☞A23
Check & Repair N Y Y
Check R/C itself Normal Y Normal Check B+3.5V Normal Check IR Normal
operating? Cable connection operating? Voltage? Signal?
Operation On Main B/D Output signal
Connector solder
N
Y N N
☞A18
Check R/C Operating Check & Replace Check 3.5v on Power B/D Repair/Replace
Close
When turn off light Battery of R/C Replace Power B/D or IR B/D
in room Replace Main B/D
(Power B/D don’t have problem)
If R/C operate, Normal Y
Close
Explain the customer operating?
cause is interference
from light in room. N
Replace R/C
11
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error D. Function error date
symptom
MR22 operating checking Revised date
2. MR22(Magic Remote control) operating error
☞A24 ☞A4
Check the RF Receiver N Check MR22 Normal Y Turn AC off/on the
Press the Is show ok N
INSTART menu ver is “00.00”? itself Operation operating? set and press the
wheel message?
wheel after 10sec
N
Y
Y
Check & Replace
Battery of MR22 Close
Turn AC off/on the
set
Normal Y
☞A4 operating?
Press the
Is show ok N
message? Home+Back key
RF Receiver ver N N about 5sec
is “00.00”?
Y
Replace
MR22
Y Close
Change the RF Receiver assy
Or RF Receiver Cable
* If you conduct the loop at 3times, change the MR22.
12
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error D. Function error date
symptom
Wifi operating checking Revised date
3. Wifi operating error
☞A4 ☞A24
Wi-Fi Mac Check the Wifi wafer
Check the N Normal N Replace
value is 1pin Voltage?
INSTART menu Main B/D
“NG”?
Y
☞A24 Y
Close
Check & Repair
Wifi cable
connection
☞A4
Wi-Fi Mac value N
is “NG”? Close
Y
Change the Wifi
assy
13
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error D. Function error date
symptom
External device recognition error Revised date
Check technical
Check Y External Input
Signal information Technical N
input and Component Replace Main B/D
input? - Fix information information?
Recognition error
signal
- S/W Version
N Y
HDMI/
Check and fix DVI, Optical
Fix in Recognition Replace Main B/D
external device/cable accordance error
with technical
information
14
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error E. Noise date
symptom
Circuit noise, mechanical noise Revised date
Identify
Circuit Check location
noise Replace PSU
noise of noise
type
Mechanical Check location of
noise noise
※ When the nose is severe, replace the module
※ Mechanical noise is a natural (For models with fix information, upgrade the
phenomenon, and apply the 1st level S/W or provide the description)
description. When the customer does not OR
agree, apply the process by stage.
※ If there is a “Tak Tak” noise from the
※ Describe the basis of the description in
cabinet, refer to the KMS fix information and
“Part related to nose” in the Owner’s
then proceed as shown in the solution manual
Manual.
(For models without any fix information,
provide the description)
15
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process
Established
Error F. Exterior defect date
symptom
Exterior defect Revised date
Zoom part with Module
Replace module
exterior damage damage
Cabinet
Replace cabinet
damage
Remote
control Replace remote control
damage
Stand
Replace stand
dent
16
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Contents of Standard Repair Process Detail Technical Manual
No. Error symptom Content Page Remarks
1 Check LCD back light with naked eye A1
A. Video error_ No video/Normal audio
2 Check White Balance value A2
TUNER input signal strength checking
3 A3
method
A. Video error_ video error /Video
4 lag/stop Version checking method A4
5 Tuner Checking Part A5
A. Video error _Vertical/Horizontal bar,
6 Connection diagram A6
residual image, light spot
Check Link Cable (Vx1/EPI) reconnection
7 A. Video error_ Color error A7
condition
A-1/11
8 Check Cable (1) ~ (2)
A-2/11
A-3/11 ~
9 Exchange Main Board (1) ~ (3)
A-5/11
Defected Type caused by T-Con/ A-6/11 ~
10 Exchange Module (1) ~ (3)
Inverter/ Module A-8/11
A-9/11 ~ Only using
11 Exchange T-Con (1) ~ (2)
A-10/11 T-con model
12 Exchange Power Board(PSU) A-11/11
Continue to the next page
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Contents of Standard Repair Process Detail Technical Manual
Continued from previous page
No. Error symptom Content Page Remarks
13 Check front display LED A17
B. Power error_ No power
14 Check power input Voltage & ST-BY 7.8V A18
B. Power error_Off when on, off
15 POWER OFF MODE checking method A19
while viewing
Checking method in menu when there is no
16 A20
C. Audio error_ No audio/Normal audio
video Voltage and speaker checking method when
17 A21
there is no audio
18 Remote control operation checking method A22
D. Function error
19 Motion Remote operation checking method A23
20 How to use the Service remote control A24-A26
21 E. Etc Check items after Main B/D replacement A27
22 Adjustment Test pattern - ADJ Key A28
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
Revised
Content Check LCD back light with naked eye A1
date
All Models
After turning on the power and disassembling the case, check with the naked eye,
whether you can see light from locations.
A1
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
Revised
Content Check White Balance value A2
date
Entry method
1. Press the ADJ button on the remote control for adjustment.
2. Enter into White Balance.
3. After recording the R, G, B (GAIN, Cut) value of Color Temp( Cool/Medium/Warm),
re-enter the value after replacing the MAIN BOARD.
A2
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
Revised
Content TUNER input signal strength checking method date A3
All Setting General Programmes
Programme Tuning & Settings
Manual Tuning
When the signal is strong,
use the attenuator (-10dB,
-15dB, -20dB etc.)
A3
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
Revised
Content Version checking method date A4
1. Checking method for remote control for adjustment
Version
Press the IN-START with the remote
control for adjustment.
A4
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
Revised
Content TUNER checking part A5
date
Checking method:
1. Check the signal strength or check whether the screen is normal when the external device is connected.
2. After measuring each voltage from power supply, finally replace the MAIN BOARD.
A5
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error A. Video error _Vertical/Horizontal bar, Established
symptom residual image, light spot date
Revised
Content connection diagram date A6
As the part connecting to the external input, check the
screen condition by signal
A6
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Color error date
Revised
Content Check Link Cable(Vx1/EPI/CEDS) reconnection condition date A7
Check the contact condition of the Link Cable, especially dust or mis insertion.
A7
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Image error) Check for poor cable contact
Symptom
Item Cause Symptom Image
Name
CABLE Color smear Poor broken pin of FFC cable
Color is Excessive due to FFC Cable
CABLE R Color Excessive
Contact.
screen is dark due to poor contact due to
CABLE Screen darkness disconnection of the FFC cable pin.
G color transient due to poor FFC cable
CABLE G Color Excessive connection
A - 1/11
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Image error) Check for poor cable contact
Symptom
Item Cause Symptom Image
Name
CABLE Color spread FFC connection problem
CABLE Color spread FFC connection problem
CABLE Color spread FFC connection problem
Due to foreign substance within
CABLE Screen stop FFC PIN
A - 2/11
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Main) Check parts by symptom
Symptom
Item Cause Symptom Image
Name
Main Screen noise Bit noise from horizontal screen
Broken screen due to
Main Screen noise
Main IC problem
Main Dark picture Dark left-side screen
Top/bottom screen part
Main Broken picture Picture problem due to tuner
Inner side quality problem
A - 3/11
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Main) Check parts by symptom
Symptom
Item Cause Symptom Image
Name
Main Broken screen Broken screen in a horizontal manner
Main Screen spread Screen corner appears blurry
Main Color Spread Color spread on the screen
Main Blurry Screen Blurry picture on the screen
A - 4/11
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Main) Check parts by symptom
Symptom
Item Cause Symptom Image
Name
No problem at the initial stage,
Main Broken picture G-color spread after 10 minutes
Right-side
Main
Screen Right-side screen problem
problem
LG logo
Main Screen picture spread problem
Screen problem
No problem at the initial stage.
Right-side picture
Main During Heat run, right-side picture
problem
problem
A - 5/11
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Module) Check parts by symptom
Symptom
Item Cause Symptom Image
Name
Isometric Isometric horizontal bars occur
MODULE
Horizontal Bar throughout the screen
MODULE Internal matter BLU internal foreign matter inflow
MODULE Image broken 6 block image broken
MODULE Image broken Screen sync signal broken
A - 6/11
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Module) Check parts by symptom
Symptom
Item Cause Symptom Image
Name
Internal damage and image breakage due
MODULE Image broken
to external impact
Bend on the Bending due to lateral external impact
MODULE
screen and internal bending of BLU
Vertical spreading on cube screen in no
MODULE Vertical smear
signal
MODULE Over color Screen contour part brightly Over color
A - 7/11
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Module) Check parts by symptom
Symptom
Item Cause Symptom Image
Name
MODULE Vertical bar Center Vertical Bar
MODULE Screen darkness Center of the screen 1 block dark
MODULE Vertical bar Center Vertical Bar
Darkness at the
MODULE bottom of the MODULE internal BLU breakage
screen
A - 8/11
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Only if using T-con Board) Check parts by symptom
Symptom
Item Cause Symptom Image
Name
screen lower T-Con is defective and the picture below
T-CON
image broken the screen is broken
screen lower T-Con is defective and the picture below
T-CON
image broken the screen is broken
screen lower T-Con is defective and the picture below
T-CON
image broken the screen is broken
screen lower T-Con is defective and the picture below
T-CON
image broken the screen is broken
A - 9/11
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Appendix. Examples of Symptoms(Only if using T-con Board) Check parts by symptom
Symptom
Item Cause Symptom Image
Name
T-CON Wafer Locking The strength is
T-CON Image Broken
weak and cable contact failure occurs
Darkness at the Initial normal operation,
T-CON
top of the screen upper darkness during heat run
The entire screen is dark and bit noise
T-CON Image Broken
occurs
The entire screen is dark and bit noise
T-CON Image Broken
occurs
A - 10/11
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Appendix : Exchange Power Board (PSU)
No Light No picture/Sound Ok
A - 11/11
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _No power date
Revised
Content Check front Power Indicator date A17
ST-BY condition: On or Off
Power ON condition: Turn Off
A17
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _No power date
Revised
Content Check power input voltage and ST-BY 7.8V A18
date
SET Model Power P/N, Name
55UQ80/81 Series EAY65895612, LGP55T-21U1
Power Check Sequence
1. AC input Check : SK100 (100~240Vac) P801
2. PWR-ON Check :
- SET On : above 3V
- SET St-by : 0V
3. 13.2V DC Check :
- SET On : 13.2V
- SET St-by : 7.8V P201
4. MS Level Check : MS
MS Level Range [V] LED On/Off
MS (0V) 0 ~ 0.25 Off
MS (2V) 1.75 ~ 2.25 On (Home mode)
MS (3V) 2.75 ~ 3.25 On (Store Mode)
※ Home mode : General Customer
Store mode : use Store
5. LED voltage Check : P801, Pin 1-7
Picture Condition : VIVID (Back light 100)
Min Max SK100 (AC input)
111.6V 136.4V
all condition meets, Power Board OK. ※ Depending on Model Power Board is different.
But Interface(P801,
A18 P201) and Spec is same
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error
symptom B. Power error _Off when on, off whiling viewing Established
date
Revised
Content POWER OFF MODE checking method date A19
RELEASE
Entry method
1. Press the IN-START button of the remote control for adjustment.
2. Check the entry into adjustment item 3.
A19
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video date
Revised
Content Checking method in menu when there is no audio date A20
Checking method
1. Press the Setting button on the remote control.
2. Select the Sound function of the Menu.
3. Select the Sound Out.
4. Select TV Speaker.
A20
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom
C. Audio error_No audio/Normal video
date
Voltage and speaker checking method Revised
Content date A21
when there is no audio
SET Model Power P/N, Name
55UQ80 Series EAY65895522, LGP55NT-21U1
②
①
③ 1 SPK_R-FT
Checking order when there is no audio 2 SPK_R+FT
1. Check the contact condition of or 13.2V connector of Main Board. 3 SPK_L-FT
2. Measure the 13.2V input voltage supplied from Power Board. 4 SPK_L+FT
(If there is no input voltage, remove and check the connector.)
3. Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik
sound when you touch the GND and output terminal, the speaker is normal.
A21
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom D. Function error date
Revised
Content Remote control operation checking method date A22
Pin Pin name
1 VCC
① 2 WIFI_DM
IR & EYE Sensor 3 WIFI_DP
4 GND
5 WOL/WIFI_ON
6 VCC
7 WIFI_SUSPEND/RESUEM
8 GND
9 COMBO_RESET
10 BT_WAKEUP_HOST
11 GND
12 VCC
13
14
15
16 EYE_SDA
17 EYE_SCL
18 GND
19 IR
20 LED_R
21 GND
Checking order to check remote control
② 22 VCC
23 KEY2
24 MIC_DATA
Checking order 25 MIC_CLK
1. Check IR cable condition between IR & Main board.(Check picture number① and ②.)
2. Check the standby 3.5V on the terminal 22 pin. (③)
3. AS checking the Pre-Amp(IR LED light), the power is in ON condition, an Analog Tester
needle should move slowly, otherwise, it’s defective.
A22
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom D. Function error date
Revised
Content Remote control operation checking method date A23
Pin Pin name
1 VCC
① Wifi & BT Front 2 WIFI_DM
3 WIFI_DP
4 GND
5 WOL/WIFI_ON
③ 6 VCC
7 WIFI_SUSPEND/RESUEM
8 GND
9 COMBO_RESET
10 BT_WAKEUP_HOST
11 GND
Wifi & BT Rear 12 VCC
13
14
15
16 EYE_SDA
17 EYE_SCL
18 GND
19 IR
20 LED_R
21 GND
② 22 VCC
Checking order to check motion remote/wifi 23 KEY2
24 MIC_DATA
Checking order 25 MIC_CLK
1. Check BT/Wifi cable condition between BT/Wifi assy & Main board.( Check ① and ②)
2. Check the 3.5V on the terminal 1. (③)
A23
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom E. Etc date
Revised
Content How to use the Service remote control date A24
1. How to access the remote control
0 4 1 3
RELEASE
0 4 1 3
A24
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom E. Etc date
Revised
Content How to use the Service remote control date A25
2. Remote control part definition
POWER Power On/Off
[ETC] Each time pressing the KEY button, Mode gets changed to ETC and P-ONLY each time
ETC (Added Function) All KEY function [PIP PR-][PIP PR+][SWAP]
[PIP INPUT][DVI] KEY Function
Changed to factory mode
P-ONLY (Added
Function)
All KEY function &[INFO][STILL][HDMI HOT][USB HOT][HDMI4] KEY Action
INPUT Change to the external device mode
ARC Change in the order of 16:9=>Zoom1=>Zoom2=>Cinema Zoom=>Auto Screen=>4:3=>16:9
Changes in the order of Bright Picture=>Easy Picture=>Cinema=>Spots=>Game=>
PSM
Custom PIcture1=>Custom Picture2=>Bright Picture
SSM (Added Function) Standard(user)=>music=>cinema=>sports=>game=>standard(user)
PIP Picture In Picture is activated
TEXT Access to the Power Only mode
CAP Broadcasting caption(on/off)
MPX Stereo mode (mono, stereo, foreign language) access
Used when in factory mode
Simplink (Added
Access to the Simplink-connected device
Function)
Digital EYE function ON/OFF
EYE
For some Model, access to the Test Pattern
TILT Used for screen tilting change (Access to the old PDP control mode)
A25
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom E. Etc date
Revised
Content How to use the Service remote control date A26
B-TOOTH
Connected to Blue-Tooth
(Added function)
Model Nam ex) 42PG60D-NA Current Model Name S/W Version ex)
IN-START V03.11.0 Current S/W version
MICOM Version ex) V3.05.0 current Mi-Com version UTT ex) User TV total usage time
POWER OFF STATUS ex) Shows power-off status
ADJ
Test Pattern (Off=>White=>Red=>Green=>Blue=>Black=>Pattern=>Off) Change
X-STUDIO (Added function) HDD,USB, external device’s HDD screen is activated
MENU User function gets activated
EXIT Exit from the current mode
TIME SHIFT (Added function) Moves forward/backward of recorded contents
MUTE Mute function (0 Volume)
IN-STOP SET to factory mode
VOL + - Volume Up/Down
CH + - Channel Up/Down
AV1,2,3 (Added function) Connects to external input 1,2,3
COMP1,2 (Added function) Connects to Component 1,2
HDMI1,2,3,4
Connects to HDMI 1,2,3,4
(Add function)
DVI (Add function) Connects to DVI
A26
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom E. Etc date
Revised
Content Check items after Main B/D replacement date A27
Check items after Main B/D(Model Number D/L, White Balance)
1. Press the Service remote control instart Key.
No.7 Select Model Number D/L
- Key in the model name and serial number
after checking the ID label on the back cover.
RELEASE
2. Press the Service remote control ADJ Key.
No.11 Select White Balance
- Record the R, G, B (GAIN, Cut) value of the
color temperature before main board
replacement.
After replacing the main board, key in the
recorded value.
A27
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Standard Repair Process Detail Technical Manual
Error Established
symptom E. Etc date
Revised
Content Adjustment Test pattern - ADJ Key date A28
You can view 9 types of patterns using the ADJ Key
Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D!)
A28
Copyright © 2022 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
